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We supply foam cut to any shape, any size and bespoke cushion making
We have the proven ability to supply a wide range of foam and cushion products, offering a bespoke service to all our customers.

Foam Cushions

Aerofoam provides CMHR foam (CNC cut or fabricated) to middle to top-end furniture manufacturers, with seat or back cushions that can be wrapped using Dacron and stockinette. In addition, we manufacture Feather wraps and Fibre Jackets - foam core with a channelled jacket of feather or hollow fibre. We also offer doming pad services to add branding and dimension to promotional products.

Foam & feather wrap

Foam and feather wraps are a popular solution for adding extra comfort and support to upholstered furniture such as sofas, chairs, and cushions. A foam wrap is a layer of foam that is wrapped around the cushion core, providing extra padding and support. Feather wraps, on the other hand, are made from a blend of feathers and down, which provide a soft, plush feel to the cushions. The combination of foam and feather wraps can offer a luxurious seating experience while also ensuring that the cushions maintain their shape and structure over time.

Foam & Hollow Fibre Wraps

Foam and hollow fibre wraps are two types of materials used to add extra comfort to upholstered furniture. Foam wraps are layers of foam that are wrapped around the cushion core for added support, while hollow fibre wraps are made from synthetic fibres that provide a plush feel. These wraps are typically used in conjunction with other cushion materials to enhance their comfort and durability. Foam and hollow fibre wraps are popular choices for those looking to add extra cushioning to their furniture while maintaining its shape and structure over time.

Hollow Fibre Cushions & Scatters

Blown hollow fibre cushions and scatters are made from synthetic fibres that are blown into a cushion cover to create a soft, plump, and supportive cushion. These cushions offer excellent loft and resilience, making them a popular choice for those seeking a hypoallergenic and machine-washable cushion option. Blown hollow fibre cushions and scatters are available in various sizes, shapes, and densities, and they can be mixed and matched with other cushion styles to create a layered and comfortable look.

European Duck Feather & Down Cushions

Aerofoam offers a range of high-quality cushions, including 100% European duck feather cushions, as well as 70/30 and 50/50 feather and down cushions. Our feather and down cushions are ethically sourced and comply with the Responsible Down Standard. We also offer blown hollow fibre cushions and scatters, as well as foam and hollow fibre wraps. In addition to our standard cushion offerings, we provide bespoke cushion solutions for our clients in the soft furnishing, interior design, furniture manufacturing, retail, hospitality, and medical sectors. Our expertise in foam conversions and cushion manufacturing allows us to create custom solutions tailored to each customer's unique needs.

Healthcare Mattress & Static Cushions

Aerofoam provides a range of healthcare mattresses and static cushions that are specially designed to meet the needs of healthcare facilities and patients. We offer a variety of sizes and styles to fit most hospital beds, chairs, wheelchairs, and other seating options. Our healthcare mattresses and static cushions are an essential part of providing a comfortable and safe environment for patients in healthcare settings, and are widely used in hospitals, nursing homes, and other healthcare facilities.
Pharmaceutical Foam
Our production team can help you develop the ideal solution to your foam swabs and wads requirements, they can be made in various sizes, usually square or oblong, for use in medical operations and dressings. This foam is autoclavable and is suitable for sterilization and laboratory use.

Licenced Medical Grade Foam Converters

Made To Measure
Our foam, fibre wadding and hollow fibres is sourced from only recognised names.

To have all your foam conversion requirements met, contact us today on:
020 8204 8411
Get in touch with us today and we'll get back to you ASAP
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