At Aerofoam Ltd, we provide precision-engineered foam components tailored to the specific demands of each industry we support. Whether it's pressure care in healthcare, comfort in contract furniture, or sound control in acoustic spaces, our foam conversion expertise ensures high-quality, consistent results — every time.
We supply internal foam components for healthcare mattresses, seating systems, and cushions used in hospitals, care homes and specialist equipment.
Pressure-relieving foam cores
Static and dynamic cushion inserts
Crib 5 fire-retardant, medical-grade materials
Supplied to OEMs and contract healthcare suppliers
From bespoke soft seating to high-volume manufacturing, our foam supports comfort, structure, and long-term performance in all types of furniture.
Seat and back cushions
Feather, fibre, and Dacron-wrapped cores
Outdoor foam and quick-dry options
Ideal for sofas, chairs, headboards & more
We provide durable, contract-grade foam components for hotels, restaurants, and entertainment venues — balancing comfort, compliance, and visual appeal.
Seating inserts for bars, lounges, dining & lobby areas
Fire-safe (Crib 5) foam for contract furniture
Bespoke shapes and densities for high-traffic use
We work with designers and fit-out firms to deliver custom foam elements for luxury residential, retail, and commercial spaces.
Made-to-measure foam shapes and profiles
Fast prototyping and small-batch runs
Perfect for window seats, booths, banquettes, and custom projects
We supply precision-cut foam solutions for furniture makers across residential and commercial sectors, combining comfort, durability, and expert craftsmanship in every piece.
Custom foam cushions and padding for sofas, chairs, and office furniture
Collaboration with designers, upholsterers, and manufacturers
Made-to-spec components for improved aesthetics and support
Scalable production from boutique to high-volume orders
Reliable quality and consistent performance across all applications
We partner with top soft furniture brands to deliver premium foam inserts and cushions that enhance comfort, design, and durability across a wide range of upholstered pieces.
Precision-engineered foam components for sofas, armchairs, and lounges
Bespoke cushion solutions tailored to unique design requirements
Long-lasting support and superior comfort for end users
Collaborative approach with manufacturers for exact-fit results
Trusted for consistent quality and expert craftsmanship
In-house CNC foam conversion
Crib 5 compliant and ISO-certified
Bulk supply or one-off flexibility
Reliable lead times and customer support
Whether you manufacture, upholster, design or install — Aerofoam is your trusted partner in custom foam solutions.
